Product Overview
ZKG series fully automatic vacuum vane twisting filler adopts vane vacuum pump feeding and precise servo motor drive, equipped with touch screen HMI + microcomputer program control. It integrates vacuum filling and automatic portion twisting into one unit.
Whole-process negative-pressure vacuum filling eliminates air bubbles inside meat batter with portion accuracy ±1.5g. Filling speed, twisting rotation speed, twisting loops and single portion weight are all adjustable. It is compatible with natural casings, protein fiber casings, plastic casings for producing meat emulsion sausages, ham sausages and air-dried sausages; it also supports bottling & canning filling of meat sauces and pastes.
The whole machine is made of SUS304 stainless steel with imported electrical control components. The turnover hopper enables easy full cleaning and complies with HACCP food hygiene standards. Three standard capacity models are available: 3500 / 6500 / 9000, and a customized high-output 20000 model is optional. The machine holds complete CE & FDA export certifications.
Whole-process negative-pressure vacuum filling eliminates air bubbles inside meat batter with portion accuracy ±1.5g. Filling speed, twisting rotation speed, twisting loops and single portion weight are all adjustable. It is compatible with natural casings, protein fiber casings, plastic casings for producing meat emulsion sausages, ham sausages and air-dried sausages; it also supports bottling & canning filling of meat sauces and pastes.
The whole machine is made of SUS304 stainless steel with imported electrical control components. The turnover hopper enables easy full cleaning and complies with HACCP food hygiene standards. Three standard capacity models are available: 3500 / 6500 / 9000, and a customized high-output 20000 model is optional. The machine holds complete CE & FDA export certifications.
Core Advantages
Negative Pressure Filling By Vane Vacuum Pump, Bubble-Free Meat Batter
Filling is completed under full vacuum condition to fully exhaust air inside meat paste. Finished sausages feature tight, elastic texture and smooth cross-section, improving the taste and yield of ham & air-dried sausages. It can be seamlessly connected downstream of vacuum meat mixers on production lines.
Integrated Servo Metering & Automatic Twisting, Precise Portioning
Precise servo motor metering with single portion range 5–9999g and tolerance only ±1.5g. Built-in automatic twisting mechanism divides and twists natural / fiber casings without manual tying, greatly cutting labor cost.
Digitally Adjustable Full Parameters For Multiple Production Processes
All parameters can be independently set on touch screen: filling flow, twisting speed, twisting cycles, single portion weight. Multiple sausage production formulas can be saved with one click, no repeated debugging when switching products.
Large Turnover Hopper, Dead-Corner-Free Cleaning
220L large feeding hopper can be fully flipped for quick residual material discharge. Mirror-polished stainless steel body allows direct water washing, effectively avoiding cross-contamination between different fillings and meeting HACCP hygiene requirements.
Imported Core Electrical Parts, Stable & Durable
All core control components are imported brand products. Key vane pump parts receive special wear-resistant treatment, supporting 24-hour continuous mass production with low failure rate and long service life.
Multi-Layer Safety Protection
Mechanical safety guards are installed on the machine. The machine automatically stops once the cabin door is opened to prevent accidental injury during operation, fully complying with workshop safety regulations.
Multiple Capacity Models & Custom High-Output Version
- ZKG-3500: throughput 3500kg/h, for small processing plants
- ZKG-6500: medium model for standard automatic assembly lines
- ZKG-9000: large model for big meat industrial parks
Custom 20000 high-throughput model available on request.
Multi-Purpose Design For Wide Range Of Products
Not only for casing sausages (meat emulsion sausages, grilled sausages, ham, air-dried sausages), but also for bottling / canning high-viscosity meat sauces and wet pet food paste.
Technical Parameters
| Model | Single Portion Range (g) | Throughput (kg/h) | Hopper Volume (L) | Total Power (kw) | Voltage (v) | Machine Weight (kg) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|---|
| ZKG-3500 | 5–9999 | 3500 | 220 | 6.1 | 380 | 860 | 950×920×1800 |
| ZKG-6500 | 5–9999 | 6500 | 220 | 6.6 | 380 | 1000 | 1950×1050×1800 |
| ZKG-9000 | 5–9999 | 9000 | 220 | 7.1 | 380 | 1600 | 1950×1250×1800 |
Note: Custom 20000 high-throughput model is available.
Applicable Products & Industries
Sausage Products
Meat emulsion sausages, table grilled sausages, ham sausages, air-dried cured sausages, red sausages, bacon sausages, pet meat sausages (compatible with natural casings, protein fiber casings, plastic casings)
Bottled / Canned Products
Meat sauces, prepared fillings, wet pet food paste, hot pot base sauces
Suitable Factories
Medium & large deep-processing meat factories, full-automatic ham sausage production lines, large-scale air-dried sausage workshops, wet pet food industrial parks, prepared dish sauce filling workshops.
Certifications & After-Sales Services
Our factory holds EU CE mechanical certification, US FDA facility registration and multiple utility model patents for food machinery. As integrated manufacturing & foreign trade enterprise, we provide one-stop services including customized 20000 high-flow model, full export customs documents, on-site installation & commissioning, lifelong supply of original spare parts (vane pumps, servo motors).
Consult our engineers via website form for quotations, full filling & twisting operation videos and matching line schemes for upstream bowl cutters, vacuum meat mixers and tumblers.
Consult our engineers via website form for quotations, full filling & twisting operation videos and matching line schemes for upstream bowl cutters, vacuum meat mixers and tumblers.
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